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UDOR has been manufacturing high pressure pumps and diaphragm pumps in Rubiera, Italy since 1944. We’ve been their sole New Zealand distributor since the 1990s, and we fit UDOR pumps as standard across our Tornado and trailer-mounted water blaster ranges. This guide covers the full UDOR pump lineup, what each series is designed for, and how to get the most out of them.

Why UDOR?

There are plenty of pump manufacturers out there. We chose UDOR — and stuck with them for 30-odd years — for a few straightforward reasons:

  • Solid brass pump heads as standard (not aluminium that corrodes in NZ water conditions)
  • Ceramic plungers for long service life
  • Full rebuild kits available locally — seals, valves, plungers, everything
  • Consistent quality — we rarely see manufacturing defects
  • Wide range — from small 230V units through to heavy-duty industrial pumps running 500 bar

We carry a full range of UDOR spares in Auckland. When you need a seal kit or valve set, you’re not waiting for an air freight from Italy.

High Pressure Plunger Pumps

These are the workhorses of the water blaster industry. Triplex (three-plunger) design with a crankcase, ceramic plungers, and brass heads. Used in everything from portable water blasters through to industrial cleaning systems.

UDOR Pump Series for Water Blasters

PN Series — The entry point for commercial water blasters. Compact, belt or direct drive compatible. Pressure ratings from 100 to 200 bar, flow rates from 8 to 21 LPM. We fit PN series pumps on our smaller Tornado and Electro-Blast machines.

  • PN 81/200 — 200 bar, 8 LPM, 1,450 RPM
  • PN 106/200 — 200 bar, 10.6 LPM, 1,450 RPM
  • PN 148/200 — 200 bar, 14.8 LPM, 1,450 RPM
  • PN 210/200 — 200 bar, 21 LPM, 1,450 RPM

PK Series — Medium duty. Heavier crankcase, larger bearings. A step up from the PN for machines running longer hours. Same pressure and flow range, but built for higher duty cycles.

PKL Series — The workhorse of the range. Beefed-up bearings, larger oil capacity, designed for continuous industrial duty. This is what goes on our Tornado Heavy Duty models with gearbox drive. Running at 900–1,000 RPM through a gearbox, these pumps will do serious hours between rebuilds.

B/C Series — Heavy industrial. Larger displacement, higher flow rates. Used on diesel-powered skid and trailer units where you need 20+ LPM at 200+ bar. The C series runs up to 500 bar for UHP applications.

NK/VX Series — Specialist high-pressure, lower-flow pumps. Used in industrial cleaning, hydro testing, and surface preparation. The VX series is rated for continuous duty at extreme pressures.

PENTA Series — Five-plunger pump for applications where smooth, pulsation-free flow matters. Less common in water blasters, more often found in industrial process applications.

GAMMA Series — UDOR’s top-end industrial plunger pump. Massive crankcase, huge bearings, designed for 24/7 operation in mining, petrochemical, and heavy industry. Flow rates up to 182 LPM.

Choosing the Right Plunger Pump

The key factors are:

  1. Required pressure and flow — Match the pump rating to your application
  2. Drive speed (RPM) — Lower RPM = longer pump life. Gearbox drive at 900 RPM will outlast direct drive at 3,400 RPM every time
  3. Duty cycle — How many hours per day? Intermittent use (a few hours) vs continuous (8+ hours) changes which pump series you need
  4. Water quality — Hard water or water with sediment accelerates seal and plunger wear. Consider a water filter on the inlet

Diaphragm Pumps (Spray Pumps)

UDOR’s diaphragm pumps are the standard across New Zealand for agricultural spraying, weed control, and chemical application. Unlike plunger pumps, diaphragm pumps can run dry without damage and handle chemical solutions that would eat through brass fittings.

Diaphragm Pump Series

IOTA Series — Small, compact. 20–40 LPM at up to 20 bar. Ideal for spot spraying, small boom sprayers, and handgun applications. Shaft or belt driven.

ZETA Series — Mid-range. 40–100 LPM at up to 40 bar. The go-to for medium boom sprayers, orchard sprayers, and weed control rigs. We use ZETA pumps on our Ute Pack sprayer units.

KAPPA Series — Heavy duty diaphragm pump. 70–150 LPM at up to 50 bar. For large boom sprayers, high-volume chemical application, and industrial transfer.

DELTA Series — High-flow diaphragm pump for large agricultural sprayers. Flows up to 200+ LPM.

OMEGA Series — Top of the diaphragm range. Maximum flow and pressure for large-scale agricultural and industrial spraying.

BETA Series — Specialised diaphragm pump for chemical transfer and industrial applications where corrosion resistance is critical.

Diaphragm vs Plunger — Which Do You Need?

Plunger Pump Diaphragm Pump
Best for Water blasting, high pressure cleaning Spraying, chemical application
Pressure range 30–500+ bar 5–50 bar
Can run dry? No — will damage seals and plungers Yes — no damage
Chemical compatible? Limited — water or mild detergent only Yes — handles most ag chemicals
Rebuild cost Moderate (seal kits, plungers) Low (diaphragm replacement)
Typical life 1,000–3,000+ hours between rebuilds 500–2,000 hours per diaphragm

Pump Maintenance — Getting Maximum Life

A UDOR triplex plunger pump is a precision piece of gear. Look after it properly and it’ll run for thousands of hours. Neglect it and you’ll be buying rebuild kits far more often than you need to.

Daily Checks

  • Check oil level through the sight glass. Top up with SAE 15W-40 or the grade specified in your manual. Milky oil means water is getting past a seal — fix it immediately.
  • Check inlet water supply — the pump needs a clean, unrestricted water supply. A starved pump cavitates, and cavitation destroys plungers and valves fast.
  • Release pressure before shutting down. Don’t leave the machine sitting with the gun closed and the pump under load.

Regular Service Intervals

Every 50 hours:
– Change pump oil (more often in dusty or dirty conditions)
– Inspect inlet filter and clean/replace

Every 250 hours:
– Inspect high-pressure hose for wear, cuts, or bulging
– Check unloader valve operation
– Inspect nozzle for wear (a worn nozzle drops pressure and wastes fuel)

Every 500–1,000 hours (or when you notice pressure drop):
– Replace pump seals (water seal kit)
– Inspect ceramic plungers for scoring — replace if needed
– Inspect inlet and outlet valves — replace if seated surfaces are worn

Common Issues and Fixes

Pressure drops off: First check the nozzle — a worn nozzle is the most common cause. If the nozzle is fine, check inlet valves (stuck or worn), outlet valves, or water seals.

Pump is noisy / vibrating: Usually cavitation from a restricted water supply. Check inlet hose for kinks, clean the inlet filter, and make sure the water supply can deliver the required flow rate.

Oil turns milky: Water is getting past the low-pressure seals into the crankcase. Replace the water seal kit and change the oil. Don’t run on milky oil — it won’t lubricate properly and you’ll damage bearings.

Pump won’t build pressure: Check the unloader valve first. Then check for worn nozzle, stuck valves, or blown seals. Work through them systematically — it’s almost always one of these four things.

Water leaking from under the pump head: The high-pressure seals or plunger packings are worn. Replace the seal kit. If the plungers are scored, replace those too — new seals won’t seal against a damaged plunger.

Rebuild Kits and Spares

We carry a full range of UDOR spare parts in Auckland:

  • Water seal kits (complete high and low pressure seal sets)
  • Valve kits (inlet and outlet valves with springs and seats)
  • Ceramic plungers
  • Oil seals
  • Connecting rods and bearings (for major overhauls)
  • Diaphragms (for spray pump series)
  • Pressure regulators and unloader valves

Most common seal kits and valve sets are in stock. For less common parts, we can typically get them from Italy within 1–2 weeks.

Pump Selection — Talk to Us

If you’re speccing a new water blaster build or replacing a pump on an existing machine, get in touch. We need to know:

  • Required pressure (bar) and flow rate (LPM)
  • Drive type (engine shaft, belt, gearbox, PTO, electric motor)
  • Drive speed (RPM)
  • Application (intermittent or continuous, hours per day)
  • Water supply (mains, tank, bore — and water quality if known)

We’ll recommend the right pump and can supply it c/w mounting flange, fittings, and unloader valve ready to install.